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Manufacturing Services – Electronics – Micro Die Stamping Plate

The manufacturing group at EDM Intelligent Solutions (EDMIS) is responding to the ever growing need for micro components in today’s interconnected world that continues to challenge the capabilities of manufacturers. Utilizing industry leading CNC controlled EDM machinery and and advanced 3D metrology technologies, we are able to produce high-quality products with fine details and tolerances that many manufacturers are not able to achieve. Our broad expertise in manufacturing components in a variety of industries and applications allows us to support OEM and research and development customers within the major Aerospace, Automotive, Communications, Defense, Medical and Scientific industries across the United States and the world.

Below is an example of a Micro Die Stamping Plate that is used to produce electrical components used in smaller and smaller electronics. This extremely small slots (less that 40 microns wide) in this component were made possible through the combination of precision model-based manufacturing and high resolution 3D metrology that is used every day at EDM Intelligent Solutions. Our in-house metrology experts supported the manufacturing of this ultra precision micro die stamping plate with both dimensional and surface roughness measurements taken using the advanced 3D Metrology Systems and 3D Metrology Services also offered by EDMIS.

Micro Die Plate - 3D Scan of Part

Application Details

  • Component – Micro Die Stamping Plate
  • Material – Micro Grain Carbide
  • Manufacturing Services:
    • Ultra Precision Manufacturing
    • High Resolution 3D Metrology
  • Feature Sizes
    • Below 40 microns
  • Aspect Ratio
    • 20:1
  • Surface Finish
    • 6 Ra microinches (µin)
  •  Tolerances
    • +/- 0.0001″ (2 – 3 microns)
Micro Die Plate - Physical Part

COMPETITIVE ELECTRICAL DISCHARGE MACHINING SOLUTIONS

As our name suggests, EDM machining and manufacturing services are what we are known for. Over the past 25 years, we’ve completed thousands of projects using electrical discharge machining. What differentiates EDM Intelligent Solutions manufacturing services from the competition is our ability to not only hold micron tolerances but to do so while still offering globally competitive pricing and lead times. Utilizing our vast knowledge of EDM techniques and decades of industry experience, we are confident that we can produce your most challenging components to your exact specifications. To learn more about how EDMIS can help you contact our manufacturing team with your request for quote.