Aerospace & Defense

Name: EDM Intelligent Solutions
Address: 1261 Humbracht Circle Ste A, Bartlett, IL, 60103, US
Telephone: 630.736.0531
Price range: $

AS9100 Certified & ITAR Registered – Custom Components for Aerospace & Defense Applications

Capabilities

CAPABILITIES

As a company committed to high-quality solutions, we’re able to work within the Aerospace and Defense Industries to help solve precision manufacturing and 3D measurement challenges on applications involving some of the most cutting edge products.

Over the years, we’ve worked on projects including avionics boxes, aero-engine components, soldier connectivity devices and spaceflight control components. We understand the demands and requirements of the aerospace and defense industries, as well as what it takes to produce quality products. For this reason, we work with each of our customers to identify individual project challenges and priorities to create competitively priced solutions that align with customer deadlines. Our attention to detail and ability to optimize our machining processes with advanced technologies and integrated 3D metrology allow us to be globally competitive and ensures that we meet even the most stringent standards on each project.

We’d love to discuss your next aerospace & defense-related Manufacturing and/or Metrology need. For a free quote or to speak with one of our engineers, give us a call at 630.736.0531 or request additional information here.

Capabilities

Aspect ratios up to 38:1
Feature sizes as small as 40μm
Tolerances as tight as 1 micron
Surface finishes of 4Ra microinch
Surface roughness inspection
3D part scan to 3D CAD model overlays with difference modeling
Prototypes, low quantity runs and batch production up to 10,000 pieces

Visit our Manufacturing and Metrology Applications Gallery to see examples of Aerospace components we have worked with.

Projects

PROJECTS

As a result of our AS9100D certification and ITAR registration, our customers trust us with mission-critical components and projects. We understand that precision and accuracy are of extreme importance when it comes to aerospace and defense related projects and subsequently have completed high precision manufacturing for various components like:

Aircraft Flight and Engine Control Components
- Aero Engine Turbine Blade Cooling Holes
Aircraft Communications Devices
Active Vibration Control Components
Weapons Controls
Flight Surface and Engine Actuators
- Ultra Precision Ballscrew Components
Actuator Control Components
- Aircraft Actuator Flexure
Avionics Boxes
Avionics Harnessing and Connectors
- Custom Precision Mount
Spaceflight Control Components
- Micro Gear Assembly for Spacecraft
- Spaceflight Alignment Mount
Spaceflight Astronaut Tooling
- Custom Space Mission Tooling
Spaceflight Propulsion Components
- Space Motor Mount
Soldier Connectivity Devices
- Mil-Spec Connector Mold Inserts
- Fiber Optic Ferrule Mold Inserts

Visit our Manufacturing and Metrology Applications Gallery to see examples of Aerospace components we have worked with.

Materials

MATERIALS

EDMIS strives to meet your needs. Through our strategic partnerships with a vast array of qualified material suppliers, we can manufacture components using the exact materials that you require, all while meeting strict quality standards. Traditionally, our aerospace and defense related projects and components have utilized the durability and reliability of various stainless steels, refractory metals and performance plastics like:

300 Series Stainless Steels
400 Series Stainless Steels
15-5 Stainless Steel
17-4 Stainless Steel
17-7 Stainless Steel
Titanium
Tungsten
Molybdenum
PEEK

Visit our Manufacturing and Metrology Applications Gallery to see examples of Aerospace components we have worked with.

Measurements

MEASUREMENTS

EDMIS 3D Metrology Services provide on-demand, quick turnaround, high resolution 3D measurement and inspection capabilities for numerous components found in aero-engines and other aircraft assemblies. Our unique 3D Metrology Systems allow our Aerospace and Defense customers to bring our robust 3D measurement capabilities in-house, to their production floors.

COMMONLY MEASURED AEROSPACE COMPONENTS

Aero-Engine Components
- High Pressure Turbine (HPT) Blades (Rotor)
- Low Pressure Turbine (LPT) Blades (Stator)
- Vanes
  - Round and Shaped Cooling Hole Inspection
- Discs
- Nozzles
  - Round and Shaped Cooling Hole Inspection
- Heat Shields
- Fairings
- Shrouds
  - Seal Slot Inspection
- Rings
- Tubes
- Casings
- Liners
Control Surface Actuator Components
Landing Gear Components
Avionics Control Components
Electrical Power Generation Components
- Spline Gear Surface Defect Detection
Thermal Management and Cooling Components
- Heat Exchanger Inspection

Visit our Manufacturing and Metrology Applications Gallery to see examples of Aerospace components we have worked with.

Videos

VIDEOS

The collection of videos listed below contains additional examples of Aerospace and Defense components that EDM Intelligent Solutions has provided Precision Manufacturing Services and/or 3D Metrology and Measurement Services and Systems.

MANUFACTURING

Aerospace and Defense Manufacturing Services and Example Applications

METROLOGY

Automated Inspection of Aero Engine Turbine Blade Cooling Holes

In Process Automated Inspection of Aero Engine Turbine Blade Cooling Holes

COMPETITIVE ELECTRICAL DISCHARGE MACHINING SOLUTIONS, 3D METROLOGY SYSTEMS & SOLUTIONS, 3D MEASUREMENT & INSPECTION SERVICES

Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process.

The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology team with your request for quote.

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