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Robotic Metrology Systems

3D INDUSTRIAL ROBOTIC METROLOGY SYSTEMS COMPANY

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RSH-M10 Robotic 3D Metrology System

The RSH-M10 robotic metrology system from EDM Intelligent Solutions combines industrial-grade robotic automation with advanced 3D scanning sensors and manufacturing intelligence to create robotic sensor head (RSH) inspection systems for use in numerous industrial metrology applications including dimensional measurement, surface finish inspection on complex geometry and pass/fail inspection. Utilizing a FANUC 6-axis industrial robot, along with advanced high-resolution 3D scanning sensors, the RSH-M10 robotic metrology system from EDM Intelligent Solutions is well suited to effectively monitor the quality of your production throughout the entire manufacturing process.

3D Industrial Metrology Systems - RSH-M10

RSH-M10 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 6-Axis Industrial Robot platform built for efficient 24/7 operation
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D position measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

RSH-M10 SYSTEM HARDWARE SPECIFICATIONS

FANUC ROBOTICS M10iA
CNC Control Type FANUC 6-Axis Robot
J1 Axis Travel / Speed 340° – 260°/sec max
J2 Axis Travel / Speed 250° – 280°/sec max
J3 Axis Travel / Speed 340° – 315°/sec max
J4 Axis Travel / Speed 380° – 430°/sec max
J5 Axis Travel / Speed 380° – 430°/sec max
J6 Axis Travel / Speed 720° – 630°/sec max
Positioning Repeatability +/-0.05mm
Fully Extended Reach 1098mm
Maximum Payload 12kg
 
INTEGRATED ROTARY 7th AXIS
J7 Axis Travel 360°
J7 Workholding Chuck System 3R, EROWA, 3-Jaw Lever Chuck
Maximum Payload 30kg
 
HEAVY DUTY MACHINE BASE
Construction Type Fully Welded Steel Frame Weldment
Table Top Type Precision Ground Steel Table Top
Safety Enclosure Type Sliding Plexiglass Doors on All Four Sides, Solid Plexiglass Top
Safety Hardware Options Light Curtains in Place of Sliding Doors

3D IMAGING SENSOR SPECIFICATIONS

Measurement Speed ≤ 1.7 million points/sec
Objectives 5x, 10x, 20x
Min Measurable Roughness 0.25 μm, 10 μinch
Min Measurable Radius 3 μm
Finest Vertical Resolution 70 nm

3D LINE SCANNING SENSOR SPECIFICATIONS

Finest Vertical Resolution 10 μm

RSH-Cr7 Robotic 3D Metrology System

The RSH-CR7 robotic metrology system from EDM Intelligent Solutions combines industrial-grade robotic automation with advanced 3D scanning sensors and manufacturing intelligence to create robotic sensor head (RSH) inspection systems for use in numerous industrial metrology applications including dimensional measurement, surface finish inspection on complex geometry and pass/fail inspection. Utilizing a FANUC 6-axis collaborative industrial robot, along with advanced high-resolution 3D scanning sensors, the RSH-CR7 robotic metrology system from EDM Intelligent Solutions is well suited to effectively monitor the quality of your production throughout the entire manufacturing process.

Robotic Metrology - RSH-CR7 - EDM Department
Robotic Metrology - RSH-CR7 - EDM Department

RSH-CR7 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 6-Axis Industrial Collaborative Robot platform built for efficient 24/7 operation
  • Collaborative robot does not require standard safety enclosures, light curtains, or hard barriers
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D position measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

RSH-M10 SYSTEM HARDWARE SPECIFICATIONS

FANUC ROBOTICS CR-7iA
CNC Control Type FANUC 6-Axis Robot
J1 Axis Travel / Speed 340° – 500°/sec max
J2 Axis Travel / Speed 166° – 500°/sec max
J3 Axis Travel / Speed 373° – 500°/sec max
J4 Axis Travel / Speed 380° – 500°/sec max
J5 Axis Travel / Speed 240° – 500°/sec max
J6 Axis Travel / Speed 720° – 500°/sec max
Positioning Repeatability +/-0.01mm
Fully Extended Reach 717mm
Maximum Payload 7kg
INTEGRATED ROTARY 7th AXIS
J7 Axis Travel 360°
J7 Workholding Chuck System 3R, EROWA, 3-Jaw Lever Chuck
Maximum Payload 30kg
HEAVY DUTY MACHINE BASE
Construction Type Fully Welded Steel Frame Weldment
Table Top Type Precision Ground Steel Table Top
Safety Enclosure Option A Sliding Plexiglass Doors on All Four Sides, Solid Plexiglass Top
Safety Hardware Option B Light Curtains in Place of Sliding Doors

3D LINE SCANNING SENSOR SPECIFICATIONS

Finest Vertical Resolution 10 μm

3D Metrology Measurements Applicable to this EDMIS System

Each Robotic 3D Metrology System from EDM Intelligent Solutions is capable of completing the types of 3D Metrology measurements shown below.

FORM MEASUREMENT

DIFFERENCE MEASUREMENT

SURFACE ROUGHNESS MEASUREMENT

Capabilities Beyond Measurement

Competitive 3D Metrology Systems and Solutions

Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process. The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology systems team with your request for quote.