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3D Metrology Centers

ADVANCED 3D METROLOGY 5-AXIS CNC MACHINE VISION INSPECTION CENTERS

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MVi5 3D METROLOGY CENTER

The MVi5 automated 3D metrology center from EDM Intelligent Solutions is geared towards applications that require the highest level of measurement and inspection detail while still maintaining an ease of use that allows all users on the production floor to operate it safely and efficiently. The streamlined human-machine interface (HMI) as well as total access control functionality allows operators, managers, engineers and administration managed access to quick, repeatable and traceable measurement all in a robust machine tool based package that allows precise measurement and inspection tasks to be brought out directly to the production floor. Easily scalable, the MVi5 comes ready to integrate with production floor automation like machine tending robots and the industrial internet of things (IIOT) so that it can support the fast-paced and flexible manufacturing environments of the future.

3D Metrology Centers

MVi5 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 5-Axis CNC Machine Tool platform built for efficient 24/7 operation
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D True Position Measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

MVI5 3D SYSTEM HARDWARE SPECIFICATIONS

CNC Control Type FANUC 5-Axis
X, Y, Z Axis Travel 300 x 300 x 300 mm ( 11.8 x 11.8 x 11.8 in )
X, Y, Z Axis Accuracy +/- 0.003 mm
B-Axis Tilt Travel +/- 120°; Motorized
B-Axis Tilt Accuracy +/- 1.5”
C-Axis Rotation Travel 360° Continuous; Motorized
C-Axis Rotation Accuracy +/- 2.5”
Positioning Speed Up to 100 mm/s
Max Payload Weight 20 kg
Workpiece Holding System 3R, EROWA, 3-Jaw Lever Chuck

3D IMAGING SENSOR SPECIFICATIONS

Measurement Speed ≤ 1.7 million points/sec
Objectives 2.5x, 5x, 10x, 20x, 50x, 100x
Min Measurable Roughness 0.03 μm, 1.2 μinch
Min Measurable Radius 1 μm
Finest Vertical Resolution 10 nm

3D LINE SCANNING SENSOR SPECIFICATIONS

Finest Vertical Resolution 10 μm

3D Metrology Measurements Applicable to this EDMIS System

Each 3D Metrology Center from EDM Intelligent Solutions is capable of completing the types of 3D Metrology measurements shown below.

FORM MEASUREMENT

DIFFERENCE MEASUREMENT

SURFACE ROUGHNESS MEASUREMENT

Capabilities Beyond Measurement

Competitive 3D Metrology Systems and Solutions

Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process. The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology systems team with your request for quote.