Near Line Metrology Systems
NLIS-100-FNC Near Line Automated 3D Metrology System and Machine Tending Robot
Pairing our RLU (Robot Load/Unload) machine tending robot system along with one of our MVi5 3D Metrology Centers or SAAM-100 Stand Alone Automated Measurement solutions brings advanced, high precision 3D industrial metrology capabilities to a variety of manufacturing processes. Our Near Line Inspection System (NLIS) is the quick and easy way to integrate 3D metrology and measurement directly into the production processes of your company.
NLIS-100-FNC System Features & Functionality
- Advanced 5-Axis motion system platform built for efficient 24/7 operation
- Industry proven FANUC 6-Axis Industrial Robot built for non-stop machine tending
- Automated Form, Roughness and Dimensional Measurements
- 3D and 2D True Position Measurement based off of part datums
- 3D Difference Measurement vs. CAD model or 3D point cloud
- Automatic part datum alignment procedures to register part coordinate system
- Automatic defect detection and text recognition
- Set up measurements once and run them many times in production environments
- Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
- Offline and Online program generation with automatic program generator
- Intuitive user interface with Administrator, Engineer, and Operator modules
- Integrated barcode scanner to automatically read part information from shop routers
SAAM-100 SYSTEM HARDWARE SPECIFICATIONS |
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|---|---|
| Control Type | Windows PC |
| X, Y, Z Axis Travel | 200 x 200 x 100 mm ( 7.8 x 7.8 x 3.9 in ) |
| B-Axis Tilt Travel | +15°/-90°; Motorized |
| C-Axis Rotation Travel | 360° Continuous; Motorized |
| Positioning Speed | Up to 20 mm/s |
| Max Payload Weight | 4 kg |
| Workpiece Holding | System 3R, EROWA, 3-Jaw Lever Chuck |
| Heavy Duty Machine Base | |
| Construction Type | Fully Welded Steel Frame Weldment |
| Table Top Type | Precision Ground Steel Table Top |
| Safety Enclosure Type | Solid Plexiglass Panels on Three Sides and Top |
| Light Curtains or Sliding Doors on Front | |
3D IMAGING SENSOR SPECIFICATIONS |
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|---|---|
| Measurement Speed | ≤ 1.7 million points/sec |
| Objectives | 2.5x, 5x, 10x, 20x, 50x, 100x |
| Min Measurable Roughness | 0.03 μm, 1.2 μinch |
| Min Measurable Radius | 1 μm |
| Finest Vertical Resolution | 10 nm |
M10 ROBOT LOAD/UNLOAD HARDWARE SPECIFICATIONS |
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|---|---|
| FANUC ROBOTICS M10iA | |
| CNC Control Type | FANUC 6-Axis Robot |
| J1 Axis Travel / Speed | 340° – 260°/sec max |
| J2 Axis Travel / Speed | 250° – 280°/sec max |
| J3 Axis Travel / Speed | 340° – 315°/sec max |
| J4 Axis Travel / Speed | 380° – 430°/sec max |
| J5 Axis Travel / Speed | 380° – 430°/sec max |
| J6 Axis Travel / Speed | 720° – 630°/sec max |
| Positioning Repeatability | +/-0.05mm |
| Fully Extended Reach | 1098mm |
| Maximum Payload | 12kg |
M20 ROBOT LOAD/UNLOAD HARDWARE SPECIFICATIONS |
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|---|---|
| FANUC ROBOTICS M20iB | |
| CNC Control Type | FANUC 6-Axis Robot |
| J1 Axis Travel / Speed | 340° – 205°/sec max |
| J2 Axis Travel / Speed | 240° – 205°/sec max |
| J3 Axis Travel / Speed | 303° – 260°/sec max |
| J4 Axis Travel / Speed | 400° – 415°/sec max |
| J5 Axis Travel / Speed | 290° – 415°/sec max |
| J6 Axis Travel / Speed | 540° – 880°/sec max |
| Positioning Repeatability | +/-0.05mm |
| Fully Extended Reach | 1853mm |
| Maximum Payload | 25kg |
3D Metrology Measurements Applicable to this EDMIS System
Each Near Line Inspection 3D Metrology System from EDM Intelligent Solutions is capable of completing the types of 3D Metrology measurements shown below.
FORM MEASUREMENT
DIFFERENCE MEASUREMENT
SURFACE ROUGHNESS MEASUREMENT
Capabilities Beyond Measurement
Competitive 3D Metrology Systems and Solutions
Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process. The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology systems team with your request for quote.