Manufacturing Services – Interconnect – Mil-Spec Circular Connector Mold Insert

The manufacturing group at EDM Intelligent Solutions (EDMIS) is utilizing industry leading CNC controlled EDM machinery and technologies to produce high-quality products with fine details and tolerances as tight as 1 micron. Our broad expertise in manufacturing components in a variety of industries and applications allows us to support OEM and research and development customers within the major Aerospace, Automotive, Communications, Defense, Medical and Scientific industries across the United States and the world.

Below is an example of a Mil-Spec Circular Connector Mold Insert that was produced using Wire EDMSinker EDM and Precision Grinding. This mold along with many others was manufactured to support injection molding of custom Mil-Spec 38399 (Series I, II, III and 5015) circular connectors for Aerospace and Defense Interconnect applications. The precision components that are produced by EDM Intelligent Solutions are inspected for dimensional and surface roughness compliance to the Customer’s design by our in-house metrology experts using advanced 3D Metrology Systems and 3D Metrology Services also offered by EDMIS.


Application Details

  • Component – Mil-Spec 38399 Circular Connector Mold Insert
  • Material – Hardened Tool Steel
  • Manufacturing Services:
    • Wire EDM
    • Sinker EDM
    • Precision Grinding
  • Tolerances
    • +/- 0.0002″


As our name suggests, EDM machining and manufacturing services are what we are known for. Over the past 25 years, we’ve completed thousands of projects using electrical discharge machining. What differentiates EDM Intelligent Solutions manufacturing services from the competition is our ability to not only hold micron tolerances but to do so while still offering globally competitive pricing and lead times. Utilizing our vast knowledge of EDM techniques and decades of industry experience, we are confident that we can produce your most challenging components to your exact specifications. To learn more about how EDMIS can help you contact our manufacturing team with your request for quote.