Manufacturing Services – Energy – RF & Microwave Components

Custom Manufactured RF and Microwave System Components

We’re known for manufacturing unique and custom RF and Microwave components that are used for industrial inspection, microwave telecommunications, military electronic warfare systems, medical imaging, radar systems, satellite and space communications, and weather systems. The components that we manufacture for our customers are commonly used in RF and microwave systems that operate in frequencies ranging from 75 GHz to 300 GHz. Some of these components are even being used in applications that operate at THz frequencies at national laboratories like SLAC National Accelerator Laboratory.

Utilizing our tight tolerance, high precision manufacturing processes like micro milling, laser ablation and 3D metrology along with specialized Ultra High VAC and clean handling processes, we possess the necessary capabilities to manufacture RF and microwave components of the highest complexities with the most stringent requirements.

The image shows two sets of metallic rectangular prisms, one set appears to be copper due to its reddish-brown hue, while the other set is darker, possibly made of a different metal or treated. They are arranged in parallel rows on a crinkled metallic surface, resembling aluminum foil. A ruler with visible markings is placed diagonally across the right side of the frame, suggesting a measurement or scientific context for these objects.

A close-up shot reveals a textured, dark surface with a series of parallel, raised ridges running horizontally across the frame. A thin, vertical metallic rod bisects the image, separating the ridged section from the textured background. The overall impression is one of industrial design or a component of a larger mechanical system.

This scanning electron microscope (SEM) image displays a microfluidic channel with a series of regularly spaced, rounded rectangular features. A prominent vertical structure, likely a larger channel or manifold, is visible on the left side. The rounded features, illuminated by bright edges, suggest a smooth, possibly etched or molded surface. The scale bar indicates 200 micrometers, and the magnification is 19.2x, providing context for the microscale dimensions of the observed structures. The image appears to be a grayscale SEM capture, common for visualizing surface topography and morphology at high resolution.

A close-up shot showcases a metallic component with a rectangular cutout in the center, surrounded by several circular holes. The object appears to be part of a larger assembly, with other similar pieces visible in the background. The surface has a brushed metal finish, reflecting the ambient light and highlighting the precision engineering of the part.

Common RF and Microwave Components

Waveguides
Traveling Wave Tubes
Ladders
Circuit Blocks
Circuit Guns
Coupler Blocks
Klystron Components
Adapter Plates
Helices
Windows
Flanges
SLAC Hybrid Flanges
Cold Test Circuits
Vacuum Envelope Assemblies
Brazing Fixtures
Bonding Fixtures

Common Materials Used for RF and Microwave Components

OFE C101 Copper (Cu)
OFHC C102 Copper (Cu)
C107 Copper Silver (CuAg)
Amzirc
Glidcop
Molybdenum (Mo)
Tungsten (W)
Stainless Steels

COMPETITIVE ELECTRICAL DISCHARGE MACHINING SOLUTIONS

As our name suggests, EDM machining is one of our main service offerings. Over the past 25 years, we’ve completed thousands of Wire EDM projects. What differentiates EDM Intelligent Solutions manufacturing services from the competition is our ability to not only hold micron tolerances but to do so while still offering globally competitive pricing and lead times. Utilizing our vast knowledge of EDM techniques and decades of industry experience, we are confident that we can produce your most challenging components to your exact specifications. To learn more about how EDMIS can help you contact our manufacturing team with your request for quote.

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