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Robotic Metrology Systems

3D INDUSTRIAL ROBOTIC METROLOGY SYSTEMS COMPANY

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RSH-M10

RSH-M10 Robotic 3D Metrology System

The RSH-M10 robotic metrology system from EDM Intelligent Solutions combines industrial-grade robotic automation with advanced metrology 3D scanning device sensors and manufacturing intelligence to create robotic sensor head (RSH) inspection systems for use in numerous industrial metrology applications including dimensional measurement, surface finish inspection on complex geometry and pass/fail inspection. Utilizing a FANUC 6-axis industrial robot, along with advanced high-resolution 3D scanning sensors, the RSH-M10 robotic metrology system from EDM Intelligent Solutions is well suited to effectively monitor the quality of your production throughout the entire manufacturing process.

RSH-M10 Robotic Metrology System in a manufacturing facility.
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RSH-M10 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 6-Axis Industrial Robot platform built for efficient 24/7 operation
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D position measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

RSH-M10 SYSTEM HARDWARE SPECIFICATIONS
FANUC ROBOTICS M10
CNC Control Type FANUC 6-Axis Robot
J1 Axis Travel / Speed 340° – 260°/sec max
J2 Axis Travel / Speed 250° – 280°/sec max
J3 Axis Travel / Speed 340° – 315°/sec max
J4 Axis Travel / Speed 380° – 430°/sec max
J5 Axis Travel / Speed 380° – 430°/sec max
J6 Axis Travel / Speed 720° – 630°/sec max
Positioning Repeatability +/-0.05mm
Fully Extended Reach 1098mm
Maximum Payload 16kg
 
INTEGRATED ROTARY 7th AXIS
J7 Axis Travel 360°
J7 Workholding Chuck System 3R, EROWA, 3-Jaw Lever Chuck
Maximum Payload 50kg
 
HEAVY DUTY MACHINE BASE
Construction Type Fully Welded Steel Frame Weldment
Table Top Type Precision Ground Steel Table Top
Safety Enclosure Type Hinged Plexiglass Doors on Three Sides, Solid Steel Top
Safety Hardware Options Light Curtains in Place of Hinged Doors

3D IMAGING SENSOR SPECIFICATIONS
Measurement Speed ≤ 1.7 million points/sec
Objectives 5x, 10x, 20x
Min Measurable Roughness 0.25 μm, 10 μinch
Min Measurable Radius 3 μm
Finest Vertical Resolution 70 nm

3D LINE SCANNING SENSOR SPECIFICATIONS
Finest Vertical Resolution 10 μm

RSH-CR7

RSH-CR7 Robotic 3D Metrology System

The RSH-CR7 robotic metrology system from EDM Intelligent Solutions combines industrial-grade robotic automation with advanced 3D scanning sensors and manufacturing intelligence to create robotic sensor head (RSH) inspection systems for use in numerous industrial metrology applications including dimensional measurement, surface finish inspection on complex geometry and pass/fail inspection. Utilizing a FANUC 6-axis collaborative industrial robot, along with advanced high-resolution 3D scanning sensors, the RSH-CR7 robotic metrology system from EDM Intelligent Solutions is well suited to effectively monitor the quality of your production throughout the entire manufacturing process.

Robotic Metrology - RSH-CR7 - EDM Department
Robotic Metrology - RSH-CR7 - EDM Department

RSH-CR7 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 6-Axis Industrial Collaborative Robot platform built for efficient 24/7 operation
  • Collaborative robot does not require standard safety enclosures, light curtains, or hard barriers
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D position measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

RSH-CR7 SYSTEM HARDWARE SPECIFICATIONS
FANUC ROBOTICS CR-7iA
CNC Control Type FANUC 6-Axis Robot
J1 Axis Travel / Speed 340° – 500°/sec max
J2 Axis Travel / Speed 166° – 500°/sec max
J3 Axis Travel / Speed 373° – 500°/sec max
J4 Axis Travel / Speed 380° – 500°/sec max
J5 Axis Travel / Speed 240° – 500°/sec max
J6 Axis Travel / Speed 720° – 500°/sec max
Positioning Repeatability +/-0.01mm
Fully Extended Reach 717mm
Maximum Payload 7kg
INTEGRATED ROTARY 7th AXIS
J7 Axis Travel 360°
J7 Workholding Chuck System 3R, EROWA, 3-Jaw Lever Chuck
Maximum Payload 30kg
HEAVY DUTY MACHINE BASE
Construction Type Fully Welded Steel Frame Weldment
Table Top Type Precision Ground Steel Table Top
Safety Enclosure Option A Sliding Plexiglass Doors on All Four Sides, Solid Plexiglass Top
Safety Hardware Option B Light Curtains in Place of Sliding Doors

3D LINE SCANNING SENSOR SPECIFICATIONS
Finest Vertical Resolution 10 μm

RSH-SRX

RSH-SRX Robotic 3D Metrology System

The RSH-SRX robotic metrology system from EDM Intelligent Solutions combines industrial-grade robotic automation with advanced 3D scanning sensors and manufacturing intelligence to create robotic sensor head (RSH) inspection systems for use in numerous industrial metrology applications including dimensional measurement, surface finish inspection on complex geometry and pass/fail inspection. Utilizing a FANUC 4-axis collaborative industrial robot, along with advanced high-resolution 3D scanning sensors, the RSH-SRX robotic metrology system from EDM Intelligent Solutions is well suited to effectively monitor the quality of your production throughout the entire manufacturing process.

RSH SRX

RSH-SRX SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 4-Axis Industrial Collaborative Robot platform built for efficient 24/7 operation
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D position measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

RSH-SRX SYSTEM HARDWARE SPECIFICATIONS
FANUC ROBOTICS SR-3iA
CNC Control Type FANUC 4-Axis Robot
J1 Axis Travel / Speed 720°/sec max
J2 Axis Travel / Speed 780°/sec max
J3 Axis Travel / Speed 200mm/sec max
J4 Axis Travel / Speed 3000°/sec max
Positioning Repeatability +/-0.01mm
Fully Extended Reach 400mm
Maximum Payload 3kg
INTEGRATED ROTARY 5th AXIS
J5 Axis Travel 360°
J5 Workholding Chuck System 3R, EROWA, 3-Jaw Lever Chuck
Maximum Payload 30kg
HEAVY DUTY MACHINE BASE
Construction Type Fully Welded Steel Frame Weldment
Table Top Type Precision Ground Steel Table Top
Safety Enclosure Option A Sliding Plexiglass Door on Front, Solid Plexiglass Panels on Three Sides, Solid Plexiglass Top
Safety Hardware Option B Light Curtain in Place of Sliding Door

3D LINE SCANNING SENSOR SPECIFICATIONS
Finest Vertical Resolution 10 μm

3D Metrology Measurements Applicable to this EDMIS System

Each Robotic 3D Metrology System from EDM Intelligent Solutions is capable of completing the types of 3D Metrology measurements shown below.

FORM MEASUREMENT

3D Measurement Feature Extraction

DIFFERENCE MEASUREMENT

3D Difference Model Stamped Clip

SURFACE ROUGHNESS MEASUREMENT

3D Surface Roughness Stamped Component

Capabilities Beyond Measurement

3D Difference Model Cutting Tool

Robotic Metrology Systems FAQs

Here are answers to common questions we receive about our robotic metrology systems:

What Level of Customization Is There for Robotic Metrology Systems?

Our robotic metrology systems can be extensively customized. Our team integrates 3D scanning sensors with industrial-grade robotics, allowing for a custom solution for dimensional measurement, surface finish inspection and pass/fail analysis. Whether for aerospace, medical, or automotive components, we can design a unique system for your application that meets even the most challenging measurement needs.

What Is the Typical Lead Time for Robotic Metrology Systems?

Lead times for robotic metrology systems can depend on the complexity of the system and the amount of customization required. More customization, including design, manufacturing, integration and testing, will naturally have longer lead times than more standard configurations. We work closely with our clients and efficiently manage the implementation phase to reduce lead times.

What Is the Required Facility Preparation for Each Robotic Metrology System To Ensure Optimal Performance and Safety?

Facility preparation involves ensuring you have enough space and the correct environment for the robotic cell. You’ll need to consider the system’s footprint, safety guarding and temperature control, for instance. We provide detailed specifications for infrastructure, such as power and network connectivity. Our team will work closely with you and provide more detailed requirements to prepare your facility and seamlessly integrate the system.

What Training and Ongoing Support Services Are Included With the Purchase of a Robotic Metrology System?

Operation, programming and basic maintenance are all part of the training and ongoing services with your robotic metrology system. Training can usually happen on-site or at our facilities. Your team will learn how to use the system efficiently in these sessions. Our ongoing support services include technical assistance for any issues, help with software updates and access to our team for maintenance and troubleshooting. These services can keep your system performing at its best and minimize downtime.

Competitive 3D Metrology Systems and Solutions

Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process. The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology systems team with your request for quote.

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