Manufacturing App – Ultra-Precision Injection Mold Inserts

February 16, 2021
Manufacturing App - Ultra-Precision Injection Mold Inserts


Ultra-Precision Injection Mold Inserts

EDM Intelligent Solutions excels at creating high-quality tooling inserts for some of the tightest tolerance injection molds around. This example of an ultra-precision mold insert has numerous features with 0.001mm tolerances, like on the overall height and location of the pockets within the center of the insert body.

This tight tolerance mold insert was produced from high-quality, hardened tool steel, sourced by EDM Intelligent Solutions and manufactured using our EDM Drilling, Wire EDM, Sinker EDM, Micro Milling and Precision Grinding services. Quality assurance was confirmed using our 3D Metrology Services like Form Measurement and Surface Roughness Measurement.


Application Details

  • Component – Injection Mold Insert
  • Material – Hardened Tool Steel
  • Manufacturing Processes
    • EDM Drilling
    • Wire EDM
    • Sinker EDM
    • Micro Milling
    • Precision Grinding
  • Metrology Services
    • Form Measurement
    • Surface Roughness Measurement
  • Tolerances
    • Overall – +/-0.005mm
    • Tightest – 0.001mm

Manufacturing Services - Example Application - Ultra-Precision Injection



As our name suggests, EDM machining and manufacturing services are what we are known for. Over the past 25 years, we’ve completed thousands of projects using electrical discharge machining. What differentiates EDM Intelligent Solutions manufacturing services from the competition is our ability to not only hold micron tolerances but to do so while still offering globally competitive pricing and lead times. Utilizing our vast knowledge of EDM techniques and decades of industry experience, we are confident that we can produce your most challenging components to your exact specifications. To learn more about how EDMIS can help you contact our manufacturing team with your request for a quote.