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Automated Metrology Systems

5-AXIS AUTOMATED 3D METROLOGY AND MEASUREMENT SOLUTIONS

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SAAM-100 Automated 3D Metrology System

We’re proud to offer our Stand Alone Automated Measurement (SAAM) solution for applications that require the highest level of inspection detail, all while maintaining an ease of use that allows everyone on your production floor to operate it safely and efficiently. The streamlined human-machine interface allows your operators, managers, and engineers access to quick and repeatable measurements. This creates a package that allows the inspection task to be brought straight out to the production floor, creating more efficiency for your overall operations.

SAAM-100 SYSTEM FEATURES & FUNCTIONALITY

  • Advanced 5-Axis motion system built for efficient 24/7 operation
  • Automated Form, Roughness and Dimensional Measurements
  • 3D and 2D True Position Measurement based off of part datums
  • 3D Difference Measurement vs. CAD model or 3D point cloud
  • Automatic part datum alignment procedures to register part coordinate system
  • Automatic defect detection and text recognition
  • Set up measurements once and run them many times in production environments
  • Automatically measure specific dimensions and generate Pass/Fail Reports as PDF
  • Offline and Online program generation with automatic program generator
  • Intuitive user interface with Administrator, Engineer, and Operator modules
  • Integrated barcode scanner to automatically read part information from shop routers
  • Ready for automatic machine tending by an EDMIS Robotic Load Unload (RLU) System with FANUC or Mitsubishi Robot

SAAM-100 SYSTEM HARDWARE SPECIFICATIONS

Control Type Windows PC
X, Y, Z Axis Travel 200 x 200 x 100 mm ( 7.8 x 7.8 x 3.9 in )
B-Axis Tilt Travel +15°/-90°; Motorized
C-Axis Rotation Travel 360° Continuous; Motorized
Positioning Speed Up to 20 mm/s
Max Payload Weight 4 kg
Workpiece Holding System 3R, EROWA, 3-Jaw Lever Chuck

3D IMAGING SENSOR SPECIFICATIONS

Measurement Speed ≤ 1.7 million points/sec
Objectives 2.5x, 5x, 10x, 20x, 50x, 100x
Min Measurable Roughness 0.03 μm, 1.2 μinch
Min Measurable Radius 1 μm
Finest Vertical Resolution 10 nm

3D Metrology Measurements Applicable to this EDMIS System

Each Automated 3D Metrology System from EDM Intelligent Solutions is capable of completing the types of 3D Metrology measurements shown below.

FORM MEASUREMENT

DIFFERENCE MEASUREMENT

SURFACE ROUGHNESS MEASUREMENT

Capabilities Beyond Measurement

Competitive 3D Metrology Systems and Solutions

Creating intelligent solutions for manufacturing and measurement challenges is what we do. Over the past 25 years, we’ve completed thousands of measurement and metrology projects. What differentiates EDM Intelligent Solutions 3D Metrology Systems from the competition is our team’s unique understanding of how our systems can be applied to almost every manufacturing process. The EDMIS team of metrology technicians and applications engineers support their colleagues in our tight tolerance CNC machine shop that produces ultra-precision components for customers every day. Harnessing this unique relationship with manufacturing, our metrology team has the experience needed to fully assist our customers integrate EDMIS metrology systems within their manufacturing processes to leverage 3D measurements to improve both their manufacturing processes and products. We are confident that we have a system that can measure your most challenging components and we are ready to work with you to fully understand your metrology needs. To learn more about how EDMIS can help you, contact our metrology systems team with your request for quote.