Manufacturing Services – Energy – Millimeter Wave RF Components

Custom Manufactured mmWave and Micro Machined Components

We’re known for manufacturing unique and custom Millimeter Wave and Microwave RF components that are used for industrial inspection, microwave telecommunications, military electronic warfare systems, medical imaging, radar systems, satellite and space communications, and weather systems. The components that we manufacture for our customers are commonly used in extremely high frequency (EHF) microwave systems that operate in frequencies ranging from 75 GHz to 300 GHz. Some of the components we produce are even being used in applications that operate at terahertz (THz) and tremendously high (THF) frequencies at national laboratories like SLAC National Accelerator Laboratory.

Below are examples of various mmWave components that were produced using our tight tolerance, high precision manufacturing processes like Wire EDM, Sinker EDM, Micro Milling, Laser Ablation along with specialized Ultra High VAC and clean handling processes. The precision components that are produced by EDM Intelligent Solutions are inspected for dimensional and surface roughness compliance to the Customer’s design by our in-house metrology experts using advanced 3D Metrology Systems and 3D Metrology Services also offered by EDMIS. These unique capabilities allow us to manufacture mmWave RF and THz microwave components of the highest complexities with the most stringent requirements.

Micro Manufacturing

Common mmWave RF and Terahertz Components

  • Waveguides
  • Traveling Wave Tubes
  • Ladders
  • Circuit Blocks
  • Circuit Guns
  • Coupler Blocks
  • Klystron Components
  • Adapter Plates
  • Helices
  • Windows
  • Flanges
  • SLAC Hybrid Flanges
  • Cold Test Circuits
  • Vacuum Envelope Assemblies
  • Brazing Fixtures
  • Bonding Fixtures

Common Materials Used for mmWave RF and Terahertz Components

  • OFE C101 Copper (Cu)
  • OFHC C102 Copper (Cu)
  • C107 Copper Silver (CuAg)
  • Amzirc
  • Glidcop
  • Molybdenum (Mo)
  • Tungsten (W)
  • Stainless Steels

Competitive Electrical Discharge Machining Solutions

As our name suggests, EDM is one of our main service offerings. Over the past 25 years, we’ve completed thousands of EDM projects. What differentiates EDM Intelligent Solutions manufacturing services from the competition is our ability to not only hold micron tolerances but to do so while still offering globally competitive pricing and lead times. Utilizing our vast knowledge of EDM techniques and decades of industry experience, we are confident that we can produce your most challenging components to your exact specifications. To learn more about how EDMIS can help you contact our manufacturing team with your request for quote.