Tight Tolerance Micro Manufacturing with EDM and Precision

October 11, 2019
Tight Tolerance Micro Manufacturing with EDM and Precision

At EDM Department we offer precision micro-manufacturing capabilities that allow our customers to meet unique demands like aspect ratios of 38:1, features sizes as small as 40um, use of wire diameters of 20um, ISO13485, medical device standards, or another advanced development specification. Combining state-of-the-art equipment with experienced engineers, we manufacture the most intricate parts with flawless accuracy – whether you need a single prototype or 100,000 pieces. Whatever you need, we’re here to help make your micro manufacturing project a success. With 20 years of experience in micro and nano-manufacturing, we can take your project from concept to final production.

  • Aspect Ratios up to 38:1
  • Feature sizes as small as 40μm
  • Tolerances as low as 1 micron
  • Surface finishes to 4Ra micro inch
  • Surface roughness inspection
  • 3D part scan to 3D CAD model overlays with difference modeling

PROJECTS

We realize that in certain industries microns matter. This is why EDM Department specializes in tight tolerance work and offers a multitude of machining options to complete your micro manufacturing needs. Commonly, companies choose EDM to complete the following projects:

  • Mold and Die Components
  • Interconnect Components
  • Fiber Optic Components
  • Medical Components
  • Optical Lenses
  • Research & Development
  • Aerospace Industry
  • Defense Industry
  • Digital Manufacturing & Design Innovation Institute (DMDII)
  • Nationally Ranked Universities
  • Research Labs through the country, ex: SLAC National Accelerator Laboratory

MATERIALS

EDM strives to meet your needs. Through strategic partnerships with a vast array of qualified material suppliers, we manufacture using the materials you require, all while meeting strict standards. From Mold & Die Components to a components for the Medical and Interconnect Industries we’ve worked with the following materials:

  • Precision Tool Steels
  • Stainless Steels/CRES
  • Titanium
  • Tungsten
  • Molybdenum
  • Exotic Metals
  • Aerospace Aluminum 2014/6061/7075
  • Brass
  • Copper
  • Plastics
  • Performance Plastics
  • Thermoplastics
  • Thermoset
  • Ceramics
  • Graphite

Visit our Micro Manufacturing page to learn more, or contact us today.